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Glossary and color reference

Terms​

TermMeaning
Work centerA department or area, such as Mechanical assembly; a column on Shop floor
Machine centerA specific machine or assembly bay inside a work center; a lane
Routing / operationThe steps to build an item, each on a work center, with setup, run, wait and move time
Routing link codeTies a BOM line to the operation that uses it (for example MECH = Mechanical assembly)
Sub-assemblyThe BOM Position a part belongs to, such as Drive train or Control cabinet
Expected / consumed / remainingPlanned quantity of a part on the order, quantity already posted, and the difference
Flushing methodManual = posted on Consumption; Forward / Backward = BC posts it automatically
Projected availableStock on hand plus incoming supply minus demand, by date (MRP)
Safety stockMinimum stock to keep for an item
Lead timeDays from ordering a part to receiving it
Order-by dateNeed date minus lead time: the last day to order in time
Requisition lineA planned purchase in BC’s requisition worksheet, turned into a purchase order by Carry Out Action Message
QC holdQuality stop on an order; blocks work until released
Send-ahead quantityUnits an operation must finish before the next one can start
Concurrent capacitiesPeople or machines working on one operation at once; shortens its duration

Colors​

ColorWhereMeaning
Green bandPlanning cardReady to change status to Finished
Red striped bandPlanning and Shop floor cardsQC hold
Red “Material short” or “N parts short”Cards, order detailsParts not covered when their operation starts
Green / blue striped / amber / red / grey barMRP order readinessCovered / still to buy in time / PO late / short past order-by / finished
Green / yellow / red cellMRP parts by weekCovered / below safety stock / short
Red barLabor hoursMore than 5% over standard hours
Purple barCards, ConsumptionShare of material consumed